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Advantages

  • Maximum Flavor Development

    Dry conching provides maximum efficiency in moisture and volatile reduction, particle rounding by shear and fat release for maximum flavor enhancement.

    3d rendering side view of BCT Batch Conche Triple
  • Maximum Product Quality

    High shear forces and frictional heat release cocoa butter, evenly coating particles to create a smooth, creamy texture and ideal rheology for maximum product quality.

    3d rendering side view of BCT Batch Conche Triple
  • Maximum Throughput

    Advanced control of conche headspace via the Flavor Monitoring Cockpit enables quality-driven conching for consistently high product quality, shorter conching times, and maximum throughput.

    3d rendering side view of BCT Batch Conche Triple

Built to solve. Designed to deliver.

The Thouet BCT Batch Conche Triple is designed to improve refined chocolate flakes by reducing the natural moisture content of ingredients such as cocoa mass. At the same time, it eliminates undesirable flavors that may be present in the mass. The BCT can be loaded directly with refined dry chocolate powder - without the need to add cocoa butter, fat or lecithin.

The three conching shafts have six precisely spaced conching elements that generate optimum shear forces. As the dry flakes rotate, they interact intensively with the agitator, air and the main ingredients - sugar, cocoa solids, cocoa butter and milk powder. This mechanical and thermal processing releases cocoa butter, coating particles for a smooth texture, while eliminating off-flavors and allowing chemical transformations, including enhanced Maillard reactions. The result is a homogeneous liquid chocolate with ideal flow properties and a refined flavor, which is further optimized by controlled conche headspace through the Flavor Monitoring Cockpit and air conditioning.
 

3d rendering side view of BCT Batch Conche Triple

VERSIONS

 BCT 4000BCT 6000BCT 9000
Capacity [kg/batch]4,0006,0009,000
Capacity [kg/h]6661,0001,500
Connected Load [kW]13086105

SOFTWARE

SERVICE

SMARTER SYSTEMS – BETTER CHOCOLATE PROCESSING WITH INTELLIGENT SENSOR TECHNOLOGY

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