Jump directly to page content

Advantages

  • Enhanced Shell/Nib Separation Efficiency

    Precisely controlled steam, heat, and pressure settings enable the popping effect, promoting efficient and consistent separation of shell and nibs while minimizing product loss.

    rendering of Microbatch DeBacterizer
  • Maximum Food Safety

    Ensures that the separation process meets strict industry and food safety standards, supporting consistent product quality and legal compliance.

    sideview rendering of Microbatch DeBacterizer
  • Reliable Debacterization and Process Control

    In whole bean roasting the MDB enables accurate control of all critical process parameters – steam, temperature, and time – ensuring effective microbial reduction and monitoring of all Critical Control Points (CCPs).

    rendering of Microbatch DeBacterizer

Built to solve. Designed to deliver.

The PROBAT MDB Microbatch DeBacterizer is specifically engineered for the pre-treatment of raw cocoa beans, initiating the separation of shell and nibs through targeted steam application. This controlled process reduces yield losses and ensures that shell/nib separation complies with stringent regulatory quality standards.

Equipped with finely adjustable settings for heat, pressure, and steam, the MDB promotes the “popping” effect – an essential step in which the pulp is separated from the shell to enable efficient kernel separation. This precision enhances processing efficiency and product quality.

The MDB is commonly integrated upstream of the PROBAT CCS Continuous Conditioner Shaft, where it plays a key role in the initial pre-treatment phase prior to cocoa nib roasting.

In addition to nib preparation, the MDB also supports effective debacterization of whole cocoa beans before roasting in the PROBAT CRS Continuous Roaster Shaft. By accurately controlling critical process parameters – steam, temperature, and treatment duration – the MDB enables consistent monitoring of all Critical Control Points (CCPs), ensuring a safe and high-quality roasting process.

rendering of Microbatch DeBacterizer

VERSIONS

 MDB 2000MDB 4000
Capacity [kg]120200
Capacity [kg/h]2,0004,000
Steam requirement [kg/h]450650
Connected load [kW]23

SOFTWARE

SERVICE

SMARTER SYSTEMS – BETTER COCOA PROCESSING WITH INTELLIGENT SENSOR TECHNOLOGY

Get in touch with us!

Here you will find the right contact person for your request

Back to top