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Advantages

  • Enhanced Flavor Development

    Precise humidity and moisture control optimizes the Maillard Reaction, maximizing flavor in every batch.

    Batch DeBacterizer
  • Reliable Food Safety

    Clear monitoring and control of critical control points (CCPs) ensures the safe and effective debacterization of cocoa beans.

    Batch DeBacterizer
  • Exceptional Energy and Operational Efficiency

    Up to 30% lower energy consumption and best-in-class OPEX performance, thanks to the multi-zone design and heat counterflow system.

    Batch DeBacterizer

Built to solve. Designed to deliver.

In the continuous bean roasting process, winnowing is conducted after roasting. To ensure optimal hygiene, a dedicated sterilization step is introduced prior to winnowing. The Lehmann CRL Continuous Roaster Louver is engineered for premium cocoa bean roasting, enhancing distinctive, product-specific flavor profiles. For effective debacterization, the Lehmann BDB Batch DeBacterizer precisely controls critical parameters throughout the process.

The CRL Continuous Roaster uses a counter-current hot air system. Cocoa beans are gently fed from the top and pass through multiple levels as they fall. Meanwhile, hot air rises in the opposite direction, ensuring efficient heat transfer and consistent roasting. The integrated humidity and moisture control system, accessed via the Humidity Monitoring Cockpit, optimizes the Maillard reaction by precisely regulating the drying speed, unlocking rich, complex flavor development in every batch. 

For effective debacterization, the downstream BDB Batch DeBacterizer precisely controls critical parameters—steam, heat, and time—ensuring reliable monitoring of all critical control points (CCPs) throughout the process.

Batch DeBacterizer

VERSIONS

VersionsCRL/BDB 1000CRL/BDB 2900CRL/BDB 4000
Capacity [kg]750-1,0002,000-2,9002,900-4,000
Steam requirement [kg/h]800-9001,800-2,0001,800-2,000
Connected load [kW]7190118

SOFTWARE

SERVICE

SMARTER SYSTEMS – BETTER COCOA PROCESSING WITH INTELLIGENT SENSOR TECHNOLOGY

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